Fluid Handling

Fluid Handling - Thermal Spray Coating

Solving severe wear and erosion problems for pump, value, and centrifuge manufacturers and end users.


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Fluid handling systems are a vital part of many industrial and commercial operations. They are used to measure, direct and control the flow of liquids, gasses, and semi-solids, including sewage water, slurries, toxic and corrosive gasses, chemicals and other process mixtures. These systems are subject to extreme conditions that can cause corrosion, wear, and erosion, making them susceptible to failure. Thermal Spray Coatings by Hayden Corp. can extend the life of fluid handling equipment and improve performance by protecting it from the harsh conditions to which it is subjected. The coatings are applied using a high-energy stream of molten metal or ceramic particles that bond to the target surface. This creates a durable layer that provides essential protection against harsh conditions. In addition, spray coatings are available in a broad range of metals and ceramics to meet the specific needs of each application.


  • thermal spray coating for the fluid handling industry

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Common Spray Coating Solutions for the Fluid Handling Industry Include:


Abrasive Wear:

Abrasive wear is a major problem with fluid handling equipment, particularly in high-pressure applications. The constant impingement of suspended solids can cause wear, which can lead to equipment failure. Cavitation in high pressure fluid-only process streams is often just as damaging. Thermal spray coatings can be used to protect against this type of wear by creating a tough, durable barrier that resists abrasion and cavitation.


Corrosion:

Corrosion is a major problem for fluid handling equipment. It can cause pipes to leak, valves to fail, and pumps to seize. In fact, corrosion is responsible for billions of dollars in damage each year in the US alone. There are many factors that contribute to corrosion, but one of the most important is the presence of oxygen. When oxygen molecules come into contact with metal surfaces, they can cause a chemical reaction that leads to corrosion. That's why it's important to use materials that are resistant to oxygenation, such as stainless steel or titanium. In addition, the combination of corrosion resistant spray coatings and sealants can form an impermeable barrier to protect metal surfaces from oxygen exposure. With thermal Spray coatings by Hayden Corp., you can help prevent corrosion and prolong the life of your fluid handling equipment.


Component Extended Longevity and Repair:

The thermal spray process is a versatile coating technology that can be used to extend the service life of fluid handling equipment and prevent wear and corrosion. The resulting coating can be adapted to meet the specific needs of the application, and it can provide excellent protection against damaging environments and chemicals. In addition, thermal spray can be used to repair damaged or worn surfaces. The process can be used to rebuild worn and leaking surfaces on pump impellers and valves, and the new coating can be tailored to be more wear resistant than the original.

Common Fluid Handling Parts List Specified for Coatings:


  • Pump Shafts
  • Plungers
  • Sleeves
  • Impellers
  • Wear Rings
  • Ball Valve
  • Ball Seats
  • Housings and more

Global Fluid Handling Industries That Can Benefit From Thermal Spray Coatings:


  • Oil and gas
  • Power generation
  • Pharmaceutical
  • Chemical
  • Mining
  • Pulp and paper
  • Water & wastewater treatment
  • Food & beverage

Expert Thermal Spray Coaters for the Fluid Handling Industry


There are many benefits to using thermal spray coatings in the fluid handling industry. The thermal spray process can provide a corrosion-resistant barrier against aggressive chemicals, high temperatures, and abrasion. It can also increase the lifetime of mission critical fluid-handling equipment by preventing wear and protecting against corrosion. In addition, thermal spray coatings can improve the performance of fluid-handling systems by increasing heat transfer efficiency and reducing friction. As a leading provider of thermal spray coatings, Hayden Corp has the experience and expertise to meet the unique needs of the fluid handling industry. We offer a wide range of thermal spray coating services, including high-velocity oxy-fuel (HVOF) spraying, arc spraying, and plasma spraying. Whatever your coating needs may be, we can provide a solution that meets your specifications. Contact us today to learn more about our thermal spray coating services.

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Have a question or have a specific need?  Contact our main office or send us a message online. 

Call 413-734-4981 sales@haydencorp.com
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