Laser Cladding and Thermal Spray Coating Services in Virginia
Our experienced team of craftsmen and technicians know how to tackle the toughest challenges, from abrasion and corrosion to heat, adhesion, and other wear issues affecting your parts.
Built for Demanding and
Extreme Projects
When your equipment operates in tough environments, every part needs to perform at its best. At Hayden Corporation, we make sure your components are ready to handle the most extreme conditions. Providing
Thermal Spray Coating and Laser Cladding services across Virginia, we deliver durable solutions that help keep your machinery running at full strength.
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Virginia
Experts in Thermal Spray Coating and Laser Cladding in Virginia
Hayden Corp, a trusted leader in the thermal spray and laser cladding industry, proudly serves businesses throughout Virginia, including Richmond, Virginia Beach, Norfolk, and Roanoke. Our advanced coating and cladding services are designed to protect, strengthen, and extend the life of a wide range of components. Backed by a skilled team and the latest technology, Hayden Corp delivers dependable, high-quality results that meet the needs of every project.
We focus on providing thermal spray coating and laser cladding solutions tailored to each client’s specific applications. Using proven methods and modern equipment, our experienced team delivers consistent, long-lasting results built to handle even the toughest environments.
Our services are trusted across many industries and applications, including:
Thermal Spray Coating Services in VA
At Hayden Corporation, founded in 1919, we have built a strong reputation based on decades of thermal spray coating expertise. That same commitment to quality continues today across the state of Virginia, where we have completed projects for clients across many industries. We understand that every application presents unique challenges, which is why we offer a full range of thermal spray coating services tailored to each customer’s needs.
HVOF Coating – Virginia (High Velocity Oxygen Fuel)
Our High-Velocity Oxy-Fuel (HVOF) coatings provide outstanding bond strength, hardness, and resistance to wear. These coatings are ideal for parts exposed to heavy wear and tear. Common applications include hard chrome replacement, roll surfacing, cutting edges, and high-wear components.
Flame Spray and Arc Spray Services
Flame spray and arc spray coatings are applied by melting the coating material and spraying it onto the surface at high speed. This process creates dense, well-adhered coatings that offer strong protection. They are commonly used for corrosion protection, added wear resistance, thermal insulation, and improved electrical conductivity.
Plasma Coating Services
Plasma spray coatings use ionized gas to melt and apply materials onto the surface of a part. This method produces a dense, durable coating ideal for tough environments. Plasma coatings are a great choice for applying high-melting-point materials like ceramics and create harder, longer-lasting surfaces compared to many other techniques.
Spray and Fuse Services
Spray and fuse coatings are designed to perform at their best after a fusing process that strengthens the bond between the coating and the base material. This creates a highly durable, corrosion-resistant surface that holds up even under harsh conditions, offering superior performance over traditional thermal spray coatings.
Laser Cladding Services in VA
Laser cladding services from Hayden Corp provide fully automated, precision laser deposition solutions for component repair and OEM manufacturing. Our advanced laser technology ensures accurate coatings with exceptional edge definition, smooth finishes, and strong metallurgical bonds. This precise control enables us to meet even the most challenging tolerances and specifications.
Advantages of Laser Cladding:
Wear Resistance: Applying high-performance alloys with lasers significantly improves wear resistance, extending the lifespan of critical parts in demanding conditions.
Corrosion Resistance: Laser cladding forms a dense, protective coating to guard against corrosion, ideal for components in harsh or corrosive environments.
Thermal Stability: Laser-applied coatings enhance thermal performance, allowing parts to endure higher temperatures while maintaining durability over time.
Laser Cladding and Hardening Solutions in Virginia
Laser Cladding
Our laser cladding services bring together years of coating and welding experience with advanced laser technology. We deliver precise solutions designed to tackle wear, corrosion, and other surface challenges effectively.
Precision 3D Cutting
Our state-of-the-art laser system ensures fast, accurate metal cutting with exceptional quality, handling materials up to 1/4-inch thick. Combined with a high-performance five-axis CNC machine and a generous 3m x 1.5m x 1.5m work envelope, it provides outstanding precision and versatility for cutting needs.
Laser Hardening
Laser hardening provides a more accurate and efficient solution compared to conventional methods like furnace or flame hardening for heat-treatable metals.
Thermal Spray Coating Services in Virginia
HVOF
HVOF-applied coatings provide exceptional density, hardness, and bond strength compared to other methods.
Flame Spray & Arc-Wire
Flame spray and arc wire methods are highly portable, making them convenient for on-site use at customer locations. These thermal spray coatings are cost-effective, reliable, and well-suited for large-scale projects.
Plasma
Plasma-sprayed coatings can be applied to a wide range of materials, including soft metals such as copper and iron, as well as carbides and ultra-hard, high-melting-point ceramics.
Get in Touch for Thermal Spray Coating
and Laser Cladding Services in VA
If you are looking for thermal spray coating or laser cladding services in Virginia, Hayden Corporation is here to help. We offer a wide range of solutions customized to meet the unique needs of each customer. We proudly serve cities across Virginia, including
Richmond, VA,
Virginia Beach, VA,
Norfolk, VA,
Chesapeake, VA,
Arlington, VA,
Newport News, VA,
Alexandria, VA,
Hampton, VA,
Roanoke, VA,
Portsmouth, VA,
Suffolk, VA,
Lynchburg, VA, and surrounding areas. Contact us today to request a free quote.

Have a question or have a specific need? Contact our main office or send us a message online.