Thermal Spray Coating and Laser Cladding Services for Companies in Wisconsin
Our experienced team of technicians and craftsmen provide effective solutions for challenges such as abrasion, adhesion failures, corrosion, heat exposure, and other wear issues that affect critical parts for WI companies.
Extending Component Life for Wisconsin Operations
Wisconsin runs on industry — heavy machinery, paper and pulp operations, food processing, dairy equipment, power generation, and manufacturing across every corner of the state. That kind of workload takes a toll on components, and the parts keeping those operations moving need coatings and overlays that can actually hold up. Hayden Corporation supports Wisconsin businesses from our West Springfield, Massachusetts shop, applying thermal spray coatings and laser cladding built for real industrial service. Work is typically handled at our MA facility, with parts shipped in from Wisconsin, and field service may be available for qualifying projects depending on size and scope.
Free Quote Request
Submit your information below
Wisconsin Quote
Serving Wisconsin Manufacturers from Our Massachusetts Facility
Wisconsin customers send parts to Hayden Corp. for the same reasons operations closer to home do — range of processes, experienced technicians, and equipment set up to handle demanding specs. From our West Springfield, MA shop, we take on thermal spray coating and laser cladding work spanning OEM production, wear-part restoration, and everything in between for industries across Wisconsin.
Our approach is practical: understand what the component is actually up against before picking a process. Wisconsin's operating environments vary a lot — paper machines running continuous duty, food-grade equipment facing wash-downs and temperature swings, heavy-equipment components seeing real abrasion — and the right coating depends entirely on those details. That's where we spend our time upfront so the work we do actually matches what the part needs.
Hayden Corp. serves a variety of Wisconsin industries, including:
Thermal Spray Coating Processes for Wisconsin Applications
Hayden Corporation has been applying thermal spray coatings since 1919 — over a century of work that shaped how we approach industrial surface protection today. For Wisconsin clients, that means access to a wider process library than most coating shops keep under one roof. Because no two parts face identical service conditions, we maintain multiple thermal spray processes in-house and pick the one that actually fits each job.
HVOF Coating for Wisconsin (High-Velocity Oxy-Fuel): HVOF produces coatings with exceptional bond strength, hardness, and wear resistance — our go-to for components in severe service. Common Wisconsin applications include hard chrome replacement, roll surfacing, cutting edges, and other high-wear surfaces where service life matters.
Flame Spray and Arc Spray Services for Wisconsin: These methods melt coating material and propel it onto the component, building up a dense, well-adhered protective layer. They're widely used for corrosion protection, wear resistance, electrical conductivity upgrades, and thermal insulation. For certain Wisconsin projects — typically oversized parts or field work — flame spray and arc spray may be available on-site; let us know the details and we'll tell you whether it's an option.
Plasma Coating for Wisconsin: Plasma spraying uses ionized gas at extreme temperatures to melt and apply coating materials, producing dense and highly durable finishes. It's especially useful for high-melting-point materials like ceramics and regularly delivers harder, longer-lasting surfaces than conventional coating methods.
Spray and Fuse Coatings for Wisconsin: A post-application fusing step creates a true metallurgical bond between the coating and the substrate, producing a surface with toughness and corrosion resistance well beyond what standard thermal spray processes can deliver — a fit for the harshest Wisconsin service environments.
Laser Cladding for Companies in Wisconsin
Hayden Corporation brings top-tier laser cladding to Wisconsin manufacturers and repair shops, with all cladding work completed at our West Springfield, MA facility. Our fully automated laser deposition systems support both component repair and OEM production, applying material with tight overlay control, clean edge definition, smooth surface finishes, and strong metallurgical bonding — the precision needed to meet the strictest tolerances and quality standards Wisconsin industrial work requires.
Benefits of Laser Cladding
Wear Resistance - Applying high-performance alloys with a laser significantly increases the wear resistance of components.
Corrosion Resistance - Laser cladding forms a dense, protective barrier against corrosion, making it well-suited for harsh operating environments.
Thermal Stability
- Laser-applied coatings enhance thermal stability, ensuring reliable performance in high-temperature applications.
Laser Cladding Solutions
Laser Cladding
Our laser cladding team brings years of coating and welding experience together with advanced laser equipment. We provide effective solutions to combat wear and corrosion for industries throughout Wisconsin.
Precision 3D Cutting
With careful control of a high-quality laser beam, we can cut metals up to a quarter inch thick quickly and accurately. Combined with a five-axis CNC machine and a large 3m x 1.5m x 1.5m work area, our laser system offers accuracy and flexibility for many cutting needs in Wisconsin.
Laser Hardening
Laser hardening offers an efficient, modern alternative to furnace or flame hardening on heat-treatable metals. By concentrating heat only on the surfaces that need strengthening, the process builds in durability while keeping the rest of the part — and its dimensional accuracy — intact. A useful fit for Wisconsin manufacturers that need selective hardening without the distortion older methods can introduce.
Thermal Spray Coating Services
HVOF
HVOF coatings deliver high density, hardness, and bond strength, regularly outperforming other coating techniques on demanding Wisconsin components.
Flame Spray & Arc-Wire
Flame spray and arc wire methods are portable enough to be applied directly at customer locations for qualifying projects. That flexibility makes them a reliable and cost-effective option for large-scale industrial work and field applications in Wisconsin.
Plasma
Plasma spray coatings can use many different materials, from softer metals like copper and iron to strong carbides and very hard, high-melting-point ceramics, for applications in Wisconsin.
We Provide Thermal Spray Coating and Laser Cladding Services For Businesses Across Wisconsin
If your Wisconsin operation needs thermal spray coating or laser cladding work, Hayden Corporation is here to help. We offer a complete range of coating and cladding solutions tailored to each customer's specific application. Most projects are completed at our West Springfield, Massachusetts facility, with parts shipped in from Wisconsin cities including Milwaukee, Madison, Green Bay, Kenosha, Racine, and nearby communities. Field service may be available for qualifying projects depending on scope and location. Contact us today for a free quote.
Have a question or have a specific need? Contact our main office or send us a message online.
